Foundries

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Phoenix Foundry machine shop. Federation University Australia Historical Collection [Cat. No. 6599].

By the end of its first decade, and before the arrival of the railway from the coast, Ballarat had developed a sophisticated range of metal processing and fabricating industries. Although such trades have historically been associated locally primarily with gold mining, from the late 1850s they were assisting any iron users in the district. Saw millers, grain millers, manufacturers, farmers and even housewives began to patronise local foundries.


Contents

What is a foundry?

The common usage of the term "foundry" can vary greatly from the technical use of the term. According to the Oxford Dictionary a foundry is a place where metal is melted and moulded or things are made of metal.[1] Metallurgy for the Non-Metallurgist precisely describes a foundry as a 'commercial establishment or building where metal castings are produced.[2]' And from Brown's Dictionary of Metallurgy we know that casting is the 'practice of pouring molten metal into a mould and allowing it to solidify. If the resultant item is of approximately the final shape, requiring only final machining and other treatments that do not involve significant deformation, it will be described as a Casting. If the cast item is to be wrought to shape by rolling, forging, etc., it will usually be described as an Ingot'.[3]


History

The events of the Industrial Revolution in Britain occurred in such a way that the Revolution was drawn out over two distinct periods: 1760 - 1840 and 1840 - 1870. These two periods were distinguished by the changing nature of transport that dominated those particular decades: the first period being the expansion of canals and macadamised roads; the second being dominated by the locomotive.[4] By the early 1850s the Industrial Revolution in Britain was at its peak. That is to say, development had shifted from stupendous technological breakthroughs that radically altered the way that everything was done (like Watt’s Steam Engine) to a still rapid, but less dramatic, improvement in those technologies and their total expansion into all reaches of the UK. Yet, such all-encompassing improvements had not been achieved in the colonies of Australia. Although at this time the coastal cities (particularly Sydney, Melbourne and Geelong) were some of the busiest ports in the world and public infrastructure was rapidly improving – so that streetscapes began to vividly shift from collections of timber huts and tents on dirty roads to stylish brick buildings, footpaths and macadamised roads – the inland settlements were only just beginning to show signs of becoming permanently inhabited.


1850 - 1890

Steam driven mining equipment was introduced onto the Ballarat goldfields in the mid-1850s. As it was still fairly primitive, this equipment was often in need of urgent maintenance and repair. The formation of the Ballarat foundry industry from 1856 is considered by many historians interested in that period to be a response to the demand for urgent and specialised repairs to this new equipment. The industry built its reputation on an ability to effect repairs, and only later (towards the end of the 1850s) began to construct as much as to maintain plant and equipment for the mines.


7 August 1856

ADVANCE BALLARAT!
FOUNDRY. FOUNDRY. FOUNDRY.

A FOUNDRY is to be established on the Township in order that the Miners and others may have the facility of introducing more machinery for the working out of the inexhaustible Golden Leads of Ballarat. Of which further notice will be given.[5]


The pre-eminence of the foundries in Ballarat industrial life was also indicated by their location in the heart of the main business districts of Ballarat East and West. Foundries were, in fact, at the heart of the transformation of Ballarat from its earliest origins as an aboriginal ‘resting place’ to a ‘rapidly maturing industrial centre, throbbing with the mechanical power of European civilisation.’


10 August 1861

The south-west corner of Dana and Raglan streets has recently been built upon, and the hitherto vacant block now boasts a good looking two-storied brick building known as the Scottish Hotel. Several other dwellings of less substantial materials have been recently erected, or are now being erected, in the same neighborhood; and, at the south east corner of Eyre and Drummond streets, a large iron foundry has been built by Messrs Jacob Thomas, and Company. The premises are built of wood, with corrugated iron roof, and cover a large extent of ground. The fitting up with furnaces, forges, machinery, moulding apparatus, and so forth is not yet completed.[6]


When the British emigrants found themselves land-locked on the Ballarat gold fields they first exploited the surrounding area for its resources. To do this, in a completely undeveloped environment, required the making of roads. But they quickly found that the Ballarat soils were unsuited to use as dirt tracks for heavy loads - the narrow soil profile gave way to clay soils or sands that rapidly became bogs at even the hint of wet weather. Stories of horses, carts or even men becoming stuck in these roads could be found reported in the colonial newspapers. The colonial men and women were quite inventive and developed numerous ways to overcome these issues, including the Plank Road. But railways had already reached a peak in their home countries, and many were eager to reproduce the progress - particularly for their own enterprises. A prime example of this use of railways (more properly referred to as tramways) was that of the Trial Saw Mill Co. from their felling operations on Mount Buninyong to their timberyard in Ballarat.


However, until the opening of the connecting rail link in 1862, it was a difficult and expensive business to service such equipment on Ballarat from Melbourne. 'Generally the pattern of metal road bridges reflects the settled and developed areas of Victoria, and concentrations of populations. The Melbourne, North East, Western and Central Regions account for the greatest numbers of metal road bridges. Particular concentrations can be found in Melbourne and around Geelong and Ballarat. The Geelong-Ballarat concentration is of note as this includes a number of important early wrought iron bridges. It is likely that the role of these towns in the development of metal manufacture and engineering was an influence in the construction of bridges in the region.'[7]


22 April 1880

James Oates, in the employ of Mr. Mason, brass-founder, while working at the Band and Albion Consols Company to-day, was accidentally thrown down about 20ft. and sustained such injury to his spine that his life is despaired of by the resident surgeon of the hospital. He is married and has four children.[8]


The foundries of late nineteenth century Ballarat were identified by historian Weston Bate as 'the sinews of a city'. The gold mining industry was heavily dependent on foundries to produce all the associated items, and as mining moved into the deep lead and quartz phases, the demand for foundry-produced goods grew accordingly. They manufactured boilers, engines, pumps, quartz-crushers, bells, chains, and pipes. As well, the growth of the Ballarat domestic market in the latter part of the century meant that foundries also moved into the manufacturing of ornamental articles such as cast iron lacework for verandas, horse hitching posts, and bollards.


1890 – World War One

14 May 1894

Business in the foundries here is very dull, and at the Phoenix Foundry nearly all the mechanics have had to take holidays, and the principal hands now employed are apprentices.[9]


World War One


Inter-war years


World War Two


Post-World War Two

Victorian Foundries Strike of 1946


2000 and beyond

The Foundries

A - Abraham Iron Foundry - Albert Foundry - Albert Street Foundry - Albion Foundry - Alexander McIntosh's Foundry - Amcast Foundry - Armstrong and Hennah's Foundry - Artha Brothers' Foundry - Austral Engineering Works - Australian Vulcan Foundry

B - Ballarat Brass Foundry - Ballarat Foundry - Ballarat Iron and Brass Foundry - Ballarat North Foundry - Ballarat Workshops Foundry - Beaufort Foundry - Benoit and Williams' Foundry - Billman's Foundry - Andrew Binns' Foundry - Black Hill Foundry - Black Hill Foundry, Scarsdale - Black Hill Quartz Crushing Company Foundry - Blomeley's Foundry - Buninyong Foundry

C - Carisbrook Foundry - Castlemaine Foundry - Central Foundry - City Foundry - Clay's Foundry - Clunes Foundry - Clyde C. Harding Foundry - Clyde Foundry - Corbett and Son's Foundry - Cosmopolitan Chain Works - Crossley's Foundry - Curphey's Foundry

D - George Davey's Foundry - Davey Brothers' Foundry - David Davis' Foundry - Dawson and Roberts' Foundry - Daylesford Foundry - Dixon's Foundry - Dobson, Batie and Co.'s Foundry - Dowlan, Madden and Co.'s Foundry

E - Eagle Foundry - Eureka Foundry - Eureka Road Foundry

F - Farrant and Co.'s Foundry - Federal Iron Works - Ford's Foundry

G - Glasgow Boiler Works - Grenville Foundry - Grenville Street Foundry - Grigsby’s Foundry

H - Harrison and Hennah's Foundry - Harrison, Hennah and Moule's Foundry - HASCO Foundry - Heath Brothers' Foundry - Henry Troon's Foundry - Hickman and Son's Foundry - J. Hollway and Sons' Foundry - Howitt's Foundry

J - Jelbart Brothers' Foundry - Jenner and Davey's Foundry - John Price's Foundry - Junction Foundry

K - Kelly and Preston's Foundry - Kerr Brothers' Foundry

L - Laird Brothers' Boiler Works - Lal Lal Iron and Foundry Co. - Lal Lal Iron Company - Linton Foundry - Lonie and Bodycomb's Foundry - Lonie and Dingle's Foundry - Lonie, Dingle and Co. - J. Lonie's Foundry

M - D. B. Macaw's Foundry - Mann Brothers' Foundry - John Mann Brass Foundry - Maryborough Foundry - Maynard's Foundry - E. F. McElroy's Foundry - McKay Harvesting Machinery Company - George A. Miller's Foundry - F. Mitchell's Brass Foundry - Munro's Foundry - Murphy's Carriage Works and Foundry

N - Nettle's Battery Grating Factory - New Albert Foundry - New Miner's Foundry - Norvil Foundry

O - Orb Foundry - W. F. Osbourne's Foundry - Owen Jones' Foundry

P - Peel Street Foundry - Pennyweight Foundry - Phoenix Foundry - Phoenix Foundry, Castlemaine - Pleasant Street Foundry - Port Phillip Foundry

Q - Queen's Foundry

R - Railway Ironworks - Railway Workshops, Ballarat - J. T. Reaney and Co.'s Foundry - C. B. Retallack's Foundry - Robinson and Cowley's Foundry - Robertson, Lowden and Moore's Foundry - Joseph Robson's Foundry

S - William Sattler Foundry - Smith Brothers' Foundry - James Smith's Foundry - W. and A. K. Smith's Foundry - Snake Valley Foundry - Soho Foundry, Ballarat - Soho Foundry, Maryborough - Soho Foundry, Sovereign Hill - Stamp and Son's Foundry - Strickland's Foundry - Sun Foundry - Sunnyside Ironworks

T - Talbot Foundry - Talbot Foundry, Castlemaine - The Farmers' Foundry - The Globe Foundry - The Miners' Foundry Munro's Foundry - Thomas's Foundry - Trahar and Sons' Foundry - Trahar Brothers' Foundry - Trewhella Foundry - Tubal Cain Foundry - Tynan's Agricultural Implement Factory

U - Union Foundry (George Kerr) - Union Foundry (John Hickman) - Union Foundry (John Walker and Co.)

V - Victoria Agricultural Implement Manufactory - Victoria Boiler Works - Victoria Foundry, Ballarat - Victoria Foundry, Clunes - Victoria Foundry, Maryborough - Victorian Railway Foundry - Vivian and Co.'s Foundry - Vulcan Foundry

W - Watson and Bryson's Foundry - Watson, Dowlan and Co.'s Foundry - Robert Watson's Foundry - Western City Foundry - Western Foundry - J. F. Wiles' Foundry - Williams Brothers' Foundry

Y - Yarrowee Foundry

The People

Innovations

Legacies

Foundry Way

Phoenix Mall

See also

Agricultural Implement Makers

Blacksmiths

Blacksmiths on the Goldfields

Brass Founding

Foundry Workers

Iron Founding

Machinists

Moulders


Notes


References

  1. J. B. Sykes, (ed.). The Concise Oxford Dictionary of Current English. Seventh edition. Oxford: The Clarendon Press, 1982, page 388.
  2. Arthur C. Reardon(ed.), Metallurgy for the Non-Metallurgist. Materials Park, OH: ASM International, 2011, page 439. [ Federation University Australia, Mt Helen Library]
  3. Colin D. Brown, Dictionary of Metallurgy. Chichester: John Wiley & Sons Ltd, 1998, page 35. [ Federation University Australia, Mt Helen Library]
  4. Sir John Hammerton (ed.), Practical Knowledge for All. Volume Three. London: The Waverley Book Co. Ltd., no date, page. [Private collection of Beth Kicinski]
  5. The Star (Ballarat, Vic. : 1855 - 1864), Thursday 7 August 1856, page 3. Digital copy accessed via Trove.
  6. The Star (Ballarat, Vic. : 1855 – 1864) Saturday 10 August 1861, page 2. Digital copy accessed via Trove.
  7. Gary Vines, Ken McInnes and George Deutsch, ‘Historic Metal Road Bridges in Victoria,’ Australian Journal of Multidisciplinary Engineering, Vol. 3, No. 1, 2004, page 79.
  8. The Argus (Melbourne, Vic. : 1848 - 1956), Thursday 22 April 1880, page 7. Digital copy accessed via Trove.
  9. The Mercury (Hobart, Tas. : 1860 - 1954), Monday 14 May 1894, page 3. Digital copy accessed via Trove.

Further Reading

External Links

Grigsby's Foundry

Hasco Foundry

Soho Foundry




--Jcroggon 09:50, 18 May 2011 (EST)

--Beth Kicinski 12:00, 25 January 2013 (EST)

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